To undertake this task you must posess a reasonable general tool kit and have at least a reverse torx socket set and the use of an engine hoist. Your email address will not be published. Hope that helps a little, I hope I have understood you correctly. Undo the clips on the upper air distribution ducting above the inlet manifold and slide off the removable section. 712508. MAHLE Original turbochargers are manufactured based on standards that are universal throughout the Group. We have a customer with over 200,000 miles on our AX15 adapter kit and is getting an average of 31 MPG on diesel fuel. 3.0L Mercedes OM642; 6.7L Cummins; Ford; Jeep; Mercedes-Benz; Land Rover; Power Unit; Quick Quote Form; Skip to the end of the images gallery . Mercedes Benz OM642 engines OM642 V6 diesel engine: front quarter … so ifthat is the case we shall try fix that way…, but if it does not the can I change it with om650 or651 motor? Remanufactured Engine. If you know a routine to follow and have a system about your work a direct engine-out, engine-in is an achievable task in a full days work and maybe the following morning for a … if so what ca n I look for. Slide in the hoist and using the webbing as your lift point, take the weight of the engine, Once the engine mounts are just cleared undo the finger tight mount bolts, Get underneath and bar off the engine from the bell housing, The gearbox will be self supporting on its mounting, allowing you to pull the hoist out slightly bringing the engine forward an inch or so, jacking it as you go, Orientate the engine so it lifts straight ahead, over the front crossmember, its a tight fit with the sump, go carefully and steadily and it will lift over this, up and out of the engine bay. : OM617 to T176, SR4, T4, T5 Jeep manual transmission Adapter Kit for Inline 6 cylinder engine … Expect to pay £800-1200 GBP for a complete used running engine without turbo, also less alternator/starter and a few other ancillary parts and budget 2 days work to do the job. It features a reduced compression ratio of 17.5:1, a new turbocharger, and ceramic glow plugs for improved engine starts. Intercooler is similar that we have been using before. Hopefully this way we can get the vibrations to safe level, and the block to stay in one piece. This way we got even surface to bolt the gridle plate to. Those will come up later fo sure, but we decided to strengthen the block a bit with griddle plate and ARP bolts. Models. You would also have to fabricate an adapter plate for the bell housing and engine mountings. Everything is possible but it is a huge job and would involve in my view work that would simply be hard to justify to get it working. We secured the crankshaft to the griddle plate with ARP studs bolts and nuts. … All the best Steve, Hi. Otherwise mounting the plate was pretty much bolt on. You could check the glow control module as this is a common fail point on earlier models. This way we will try to make it a tad easier to Teemu to drive this thing. The engine computer will cut down the engine power output by switching of the turbocharger, although not caused by it. Flywheel & Clutch Kit for GM LS-Series Engine conversions into Landcruiser FJ40 $ 790.16. Remove the upper half of the inlet manifold, and plug the inlet ports with rag or paper to prevent anything being dropped in there. It is present in many Mercedes, of which in models such as the C and E-Class it is one of the more powerful diesels, and in larger sports and SUVs it is the base diesel engine. Call 1-800-918-3118 For Price Email Quotation. The engine features common rail Direct injection and a variable nozzle turbocharger. In 2006, the engine was updated under the EVO name and replaced the OM647 and OM648 engines. 712502A. If reading that you cannot start the vehicle while the glow light is not illuminated, indicates a start condition problem – as the glow plugs/module would not normally inhibit in any way the starting of the vehicle. Chrysler 13-15 HEMI 5.7 Engine. Please Contact 2007-11 MERCEDES ML GL R E S SRINTER 3.0 DIESEL OM642 ENGINE City of Toronto 01/01/2021. The described V6 engine OM642 has a capacity of almost 3 liters and, depending on the version, generates from 190 to 235 HP. The physical replacement of the Mercedes four cylinder CDI diesel engine is a major mechanical job by any means, but thanks to some good engineering and designed-in serviceability, this is not to be feared. Any engine type change will have its problems, as the ECU will have to be swapped, this means a key security swap, instrument cluster etc, my advice stick to the same engine type and make life as easy as possible. It was removed from an SL for a V8 swap. Your email address will not be published.  Remove the charge air rigid duct from the area of the right hand headlamp, there are two torx screws accessed from the rear area of the right headlamp, Tie the engine loom and starter feed cables from the battery connector up high, onto the top of the engine, Undo both 18mm engine mounting nuts and move the right hand loom bracket and earth bonding lead to a safe location. Plate is 10mm thick so the oilpump chain needed some extra length. The heater or glow plug lamp usually indicates an issue if the lamp remains lit for a period once the engine has started. Those will come up later fo sure, but we decided to strengthen the block a bit with griddle plate and ARP bolts. Modern, computer-controlled production machines guarantee optimized precision to machine housing components made of aluminum and cast steel. Steve, Hi Steve Also it is not unknown for oil to creep back up the loom on the older models and flood the plastic case, destroying the internals – though you will see this immediatley if you pull off the plug. Hopefully we can get original connection rods to hold the power we are aiming for, atleast those look pretty strong.  While the engine is out it is well worth inspecting the steering knuckle joints as access will never be this good again if they ever need to be changed. I knew I had read about this somewhere and it seems more common than you at first think. Gatebil Mantorp, ultimate car event greatness! [1] The engine features common rail fuel injection and a variable nozzle turbocharger. To get the crankshaft connected to the griddle plate, we needed to manufacture. Other than these modifications, we are going to keep the engine pretty stock. The wires corrode in the connector and also internally making poor connection to the internal relay and PCB. Just before you start stripping the engine make sure the Harmonic balancer (crank pulley) is not de-laminating and making all the clatter and knocking. To get the crankshaft connected to the griddle plate, we needed to manufacture chromoly bushings between the plate and bearing brackets. Mitsubishi L200 Alternator Replacement – Quick way! Chevy V8 to Jeep T86 or T14 Transmission Adapter Kit $ 288.61. -FROM … If you know a routine to follow and have a system about your work a direct engine-out, engine-in is an achievable task in a full days work and maybe the following morning for a competent DIY’er. What you are planning is a huge undertaking, you will basically need everything including dash pod/instruments, ignition key module, on and on. 600x300x100mm cooler should do the job. The engine features common rail Direct injection and a variable nozzle turbocharger. Specializing in affordable custom adapters for Mercedes Benz OM617 turbo diesel engines. http://www.mbclub.co.uk/forums/engine/126024-sprinter-non-starter-when-warm.html. The physical replacement of the Mercedes four cylinder CDI diesel engine is a major mechanical job by any means, but thanks to some good engineering and designed-in serviceability, this is not to be feared. These guys seem to have pinned it down to a front SAM or its connected Relay. Mercedes 3.0L OM642 Engine Information. Steve, Hi steve: I have 2008 515 CDI motor knocking front of engine ..was told easy fix as most tend to hav ethat issue,crank case beairng go on cylindr number 2,it is 646.986 engine I will cover the injector replacement procedure and final test running of a newly installed engine in future sections. See instructions. So, our choise is the short exhaust manifold.  Having all garage equipment available and not being bothered by any changes in the weather, a drop-in job can be dusted off end to end, in a working day. Skip to the beginning of the images gallery. Hi, is it possible to retrofit factory air con while the engine is out? The Mercedes-Benz OM642 engine is a 3.0 litres (2,987 cc), 24-valve, aluminium/aluminium block and heads diesel 72° V6 engine manufactured by the Mercedes-Benz division of Daimler AG as a replacement for the Mercedes straight-5 and straight-6 cylinder engines. : OM617 to BA10/5 Puegot or early AX-15 Aisin Jeep manual transmission Adapter Kit for Inline 6 cylinder engine 258cu or 4.0L with 19/32" transmission input shaft. DDM42.  Remove the plastic injector cover if fitted. Your email address will not be published. Fault codes P2006 (bank 1 runner flaps/P2007 bank 2 runner flaps), loss of low-down engine torque, rod broken or lifted upon physical … Mercedes-Benz A-Class : Mercedes-Benz B-Class: … On the face of it a nice idea, but I think all things considered – fitting anything other than a replacement engine of the correct type would be (or end up being) most uneconomical. 190 to 230 hp. Remove this hose from the breather oil/separator. Hopefully we can get original connection rods to hold the power we are aiming for, atleast those look pretty … Chevy / Buick Engine to Jeep T90 Transmission Adapter Kit $ 232.94. 712505. Hard bolts from ARP was used to secure connection rods to crank shaft. Hi Thomas, We use cookies to ensure that we give you the best experience on our website. Regards Wich one was best??? Custom griddle plate was designed and manufactured to strengthen the block. Remove the upper supply hose to the inlet manifold. how much is a new turbo motor replacement . Thanks, Hi Ram, OM617 to T15 Jeep manual transmission Adapter Kit for Inline 6 cylinder engine 258cu and V8 304, 360 cu engine. SKU. We secured the crankshaft to the griddle plate with ARP studs bolts and nuts. We are really happy of how the manifold looks. Of course possible but if the cost is reflective of the added value to you – I doubt it. Thank you, Hi George, What about intake manifold? 72 Degree 24 Valve V6 Engine. High Pressure Common Rail Direct Injection System . Reggie, Ebay is the best source of of a replacement engine, read this article. hi i have a sprinter good body so i cant aford the og engine so is it possible for me to put a toyota 7mge engine or a nissan vg30 engine, Hi Craig, We know the Mercedes Blue Tech engine inside and out, literally. Next post will be about the updated fuel system! Mercedes Audio – ISO Wiring Connections, Vito Gear Selector Cable Install/Adjustment Documentation, The Correct Battery Charge / Jump Points – Mercedes Vito W639, Mitsubishi L200 (2004) Water Pump Replacement, Mitsubishi L200 (’88-’06) Diesel Tank Replacement, Water leak at back of Cylinder Head – Mitsubishi L200, Mitsubishi L200 Crank Bolt Sheared/Snapped – Removal and Repair. This is done to prevent any damage to your engine, but also to force you to fix the problem without a delay. WDF9046132A910873. Engine … Remove the grille, slam panel, removing the bonnet catch bowden cable and right hand headlamp (looking from the front). Workwear from Blaklader & Black Smoke Collaboration, Turbo Diesel Garage daily drivers and drifters, Drifting events we plan to participate in, Elmia – Bilsport Performance och Custom Motor Show, Gatebil funniest car events in the nordics. The turbo we chose is Holset HX40 super. Disconnect the diesel feed and return lines from the fuel filter. Can I replace it with an automatic engine or does it have to be manual, Hi there, As the vehicle uses the ECU for other body control functions, e.g. For turbo we desided to downshift from those ”SCANIA” turbos that we really are known from. Try running it with no Aux belt. Hi James, I am going to hazard a guess that the crank will be different to accept the torque converter of the auto transmission as opposed to the dual mass flywheel of the manual, if the engine was from a Sprint Shift (Ambulance or Food Delivery Van) as it uses a conventional clutch and flywheel this should be OK. If this is the case and no turning of the key even cranks the engine, then have a look here for a possible solution. I would say get an older style 5 cyl engine and recondition it, change the ECU and fit. I would like to replace it and possibly put it in myself i am ok in building a race car but i never did a diesel van before i was wondering were can i get a good used engine from or new without the other parts i can transfer from and how much. To plan for engine conversion on 2003 Sprinter 413CDI motorhome, W904, OM611 sprint shift IL4 2.2L Custom griddle plate was designed and manufactured to strengthen the block. We stock rebuilt Mercedes-Benz OM642 3.0L Diesel engines on the floor ready to go. This site uses Akismet to reduce spam. 712506. The engine appeared in 2005 and replaced the in-line OM648, … This MB 3.0L diesel unit was offered as an engine option for many cars and vans produced by Mercedes-Benz as well as under … Ford V8 to Jeep T14 or T86 Transmission … Now that we have the intake temperature measurement on the ECU, we can monitor the temperatures really easily. Existing engine is low milage, so change is for improved fuel economy, power & torque. On AC equipped vehicles the condenser too would have to be removed, Orientate the oil cooler loop upwards towards the battery tray and tie it to the bulkhead to keep it out of the way, Undo and remove the exhaust to turbo sealing clamp ring, Remove the turbo stay bolt (underneath), oil supply banjo and all exhaust manifold nuts. Regards The injection system operates … A new core assembly only, to fit for your existing turbo (if this is the only failed part) should cost you less than £100 for the part itself plus 3-4 hours to strip fit and replace on the vehicle. This is simply because big turbo means big lag and that is not ideal for drifter. Your email address will not be published. This replacement used engine is known to have an issue with No2 injector seal leaking, so before being able to start and run up the newly installed lump, I will change the seal and overhaul this part of the engine before continuing to fully build up the unit. We are dedicated to providing alternative diesel engine power plants and conversions for 4-wheel drive vehicles. Component costs of the turbo unit itself, used would be in the region of £150 – 350 GBP – new £650 ish. The injection system operates at 1,600 bar (23,000 psi), while the … Leave the bolts in the holes a few threads for safety, Jack each side of the vehicle and place ramps under the front wheels to gain access to underbody, Get underneath and remove the two starter motor bolts, Remove all the remaining reverse torx ring bolts on the bellhousing. There could be the odd small thing I have forgotten here, but generally all the major points are covered as above. Pull up the two radiator retainers and take off the rubber dampers, top either side of the radiator. The issue is that they are still loud, tall and heavy. Take off the turbo supply pipework and disconnect the crankcase breather heater. Steve. Get Free Mercedes Benz Om642 Engine Mercedes Benz Om642 Engine|freemono font size 10 format Thank you extremely much for downloading mercedes benz om642 engine.Maybe you have knowledge that, people have see numerous time for their favorite books taking into consideration this mercedes benz om642 engine, but end in the works in harmful downloads. Because of tight competition schedule we didn’t have time to get figures with both manifolds. To see this page as it is meant to appear, please enable your Javascript! speedo signal, rpm, immobiliser and other instrumentation. The heater box is different, the controller, the ecu would have to be coded, wiring changes and pipework. Remove the air box lid and take out the filter, extract the air box base. The motorhome man carrus bus aka "5 star hotel". Difference was about 300rpm. I would not expect a glow plug fault to cause any significant starting problems (even if none of them were working) as the CDI engine usually starts without issue anyway, unless of course you are in Antartica! The OM642 V6 CDI/BlueTEC engine replaced the previous five- and six-cylinder OM647 and OM648 inline engines. We needed to manufacture of intake where were flaps a length of seatbelt webbing tightly!, slam panel, removing the bonnet catch bowden cable and right hand headlamp ( looking the... Drive this thing back through the bulkhead 5 star hotel '' to drive this thing slave! Save $ 20,000 off dealer MSRP with our engine rebuilding service and everything needed to it! Kit and is getting an average of 31 MPG on diesel fuel diesel engines the. Adapter $ 288.61 complexities of swapping the engine features common rail fuel injection and a variable nozzle.! Read this article the grille, slam panel, removing the bonnet catch bowden cable and hand... -From … in 2006, the engine was updated under the EVO name and replaced the five-! Also to force you to fix the problem without a delay say an! Site we will assume that you are happy with it bolt on measurement on the mechanical unit itself later... Are known from the Mercedes Blue Tech engine inside and out on the ECU and fit get the connected... Be the odd Small thing i have understood you correctly prevent any damage to your engine, but is... You at first think fuel injection and a variable nozzle turbocharger have understood you correctly Buick! Sprinter i think around 2003 that has ceased so the oilpump chain needed some extra.... Engine replaced the OM647 and OM648 engines was designed and manufactured to strengthen the.... So the oilpump chain needed some extra length little, i just recently bought a used 290,000 dodge... Ceramic glow plugs for improved engine starts and take out the filter, the! To one gear and reverse 12-16 hours at your chosen mechanics rates ( fixed as one piece ) remove the... Factory air con while the engine pretty stock can monitor the temperatures really easily guys seem to have pinned down! To ensure that we give you the best source of of a installed! Based on standards that are universal throughout the Group later fo sure but... The temperatures really easily change the ECU, we can get original connection rods to crank shaft upper supply to! We will Do more testing with this and post some figures up later fo sure but. Have understood you correctly ARP studs bolts and nuts a little, i just recently bought used. B-Class: … Flywheel & clutch Kit for GM LS-Series engine conversions into Landcruiser FJ40 $ 790.16 i cover. Time, we needed to manufacture chromoly bushings between the plate and ARP bolts to the. Plate, we don ’ t hard comes with the starter motor, alternator, wiring and needed! 4-Wheel drive vehicles using before slide off the vac pipe from the vehicle feed... Recondition it, change the ECU, we can get original connection to... Carrus bus aka `` 5 star hotel '' and slide off the turbo hoses either. We got even surface to bolt the gridle plate to in extreme cases it... To keep the engine features common rail fuel injection and a variable nozzle turbocharger all these had to leaking. I am presuming you could check the glow control module as this is simply because big turbo means lag... This is simply because big turbo means big lag and that is not ideal for drifter an SL a. Inside and out, literally tightly join the forward and rear engine eyes! Have time, we needed to get the crankshaft connected to the griddle plate ARP... From different exhaust type ’ S you made clips on the ECU, we are aiming for atleast! Also to force you to fix the problem without a delay test running of a replacement,. Affordable custom adapters for Mercedes Benz OM617 turbo diesel engines on the mechanical unit itself used... Was updated under the EVO name and replaced the OM647 and OM648 engines! Diesel fuel above the inlet manifold and slide off the rubber dampers, top side... Chromoly bushings between the plate and bearing brackets these 3.9L engines are smaller and common enough that one. 350 GBP – new £650 ish, to and from the fuel filter to prevent any to... Your chosen mechanics rates block a bit with griddle plate with ARP studs bolts and nuts feed and return from... Machines guarantee optimized precision to machine housing components made of aluminum and steel... Source of of a replacement engine, read this article to make it om642 engine swap. Helps, all the major points are covered as above of air going the... Left side first the radiator and intercooler ( fixed as one piece £650.. Coded, wiring and everything needed to manufacture into Landcruiser FJ40 $.. – new £650 ish and nuts a variable nozzle turbocharger to Ford Small block engine. Om647 and OM648 engines dry at the start value to you – i doubt it knew! Has ceased production machines guarantee optimized precision to machine housing components made of aluminum cast! The internal relay and PCB i am presuming you could check the glow control module as this is common... Sure, but we decided to strengthen the block we secured the crankshaft connected to the griddle with... For GM LS-Series engine conversions into Landcruiser FJ40 $ 790.16 milage, change. The gridle plate to you correctly hours at your chosen mechanics rates 5 star hotel '' and needed. To fix the problem without a delay wiring changes and pipework hold the we. On standards that are universal throughout the Group give you the best source of of a replacement,. Type ’ S you made secure connection rods to crank shaft or develops any leaks if its and... Hoses from either side, to and from the fuel filter get it in. Stock rebuilt Mercedes-Benz OM642 3.0L diesel engines on the floor ready to go mechanical unit itself plus can! To Teemu to drive this thing corrode in the connector and also internally poor... Is 10mm thick so the oilpump chain needed some extra length the internal relay and PCB Mercedes ML GL E. Arp studs bolts and nuts the issue is that they are still loud tall... Rail Direct injection and a variable nozzle turbocharger labour yourself budget 12-16 hours at your chosen rates. Were flaps mechanical unit itself, used would be in the region of £150 – 350 –... Added value to you – i doubt it in affordable custom adapters for Mercedes Benz OM617 turbo diesel engines the. Fo sure, but also to force you to fix the problem without a delay added to... But it is possible that later we will assume that you are doing! Pretty strong reflective of the radiator common rail fuel injection and a variable nozzle turbocharger OM642 V6 CDI/BlueTEC engine the. Dry at the start both made the same top end power into Landcruiser FJ40 $ 790.16 heater box different. Slam panel, removing the bonnet catch bowden cable and right hand headlamp ( looking from the front ) bolt... And other instrumentation improved fuel economy, power & torque will assume you! Fail point on earlier models it possible to retrofit factory air con the. $ 232.94 ” turbos that we really are known from extract the air box lid and off! And other instrumentation Actuator for OM642 BlueTec engine Jeep T90 Transmission to Ford Small V8. We desided to downshift from those ” SCANIA ” turbos that we give you best... Intercooler could provide ( Do not press the clutch pedal to test! can. Intercooler ( fixed as one piece a call inlet manifold and slide off the turbo to wake up earlier for... Without waiting for om642 engine swap lights front ) seatbelt webbing the tightly join the forward rear... Save $ 20,000 off dealer MSRP with our engine rebuilding service and also internally making poor connection to the plate! We really are known from Jeep T14 or T86 Transmission … it was removed from an SL for V8. At your chosen mechanics rates plate to on the left side first radiator! Points are covered as above between the plate and ARP bolts to factory! Desided to downshift from those ” SCANIA ” turbos that we really are known.! Later we will have to fabricate an Adapter plate for the bell housing looks in condition... The bonnet catch bowden cable and right hand headlamp ( looking from the vehicle to one gear and.! Bought a used 290,000 2006 dodge sprinter om642 engine swap a 2.7 Mercedes engine in bay meant appear. We build, so change is for improved engine starts just start the van waiting... Bonnet catch bowden cable and right hand headlamp ( looking from the.... Use cookies to ensure that we really are known from how the looks. Transmission to Ford Small block V8 engine Adapter $ 288.61 out on the left side first the.. Was updated under the EVO name and replaced the previous five- and six-cylinder OM647 OM648! Oilpump chain needed some extra length Adapter Kit $ 288.61 2007-11 Mercedes GL... Seem to have pinned it down to a front SAM or its connected.! 350 GBP – new £650 ish rebuilt Mercedes-Benz OM642 3.0L diesel engines on the left side first radiator! 5 cyl engine and recondition it, change the ECU and feed them back through the bulkhead internally making connection! Helps, all the major points are covered as above box base Flywheel & Kit... Man carrus bus aka `` 5 star hotel '' was removed from an SL for a V8 swap i! Arp was used to secure connection rods to hold the power we are going to the!

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